• P-ISSN 0974-6846 E-ISSN 0974-5645

Indian Journal of Science and Technology

Article

Indian Journal of Science and Technology

Year: 2024, Volume: 17, Issue: 7, Pages: 583-591

Original Article

Microstructural and Mechanical Characterization of the Mg Based Functionally Graded Material Fabricated through Centrifugal Casting Process

Received Date:08 November 2023, Accepted Date:13 January 2024, Published Date:08 February 2024

Abstract

Objectives: The aim of this study is to examine the mechanical and microstructural properties of functionally graded material (FGM) composites based on magnesium (Mg). Magnesium alloys are commonly employed in the development of biomaterials for implant applications owing to their favorable corrosion properties. The research objective is to study the microstructural and mechanical properties and produce Zn/Mo reinforced functionally graded magnesium composites using the centrifugal casting. Methods: A triple layered cylindrical shaped Mg based functionally graded material (FGM) was fabricated through a centrifugal process from (Mg (80%) +Zn (10%) + Mo (10%) alloy. The developed FGMs have been analyzed for their mechanical and microstructural characteristics. The microstructure was analyzed via the OM AND SEM microscope. It is identified that denser particle molybdenum (Mo) have influenced the mechanical and microstructural characteristics. Findings: Results recommend that, all the three layered testing’s, Mg (80%) +Zn (10%) + Mo (10%) composite exhibited favorable mechanical and microstructural properties. It is identified that denser particle of Mo which is influenced the microstructural characteristics. The alteration in micro hardness in the direction of centrifugal force is observed, and it is perceived that top surface has higher hardness as compared to the middle and bottom region. The flexural strength of top surface sample is 254 MPa, which is 10% greater than middle surface sample and 12.36% greater than bottom surface sample. Compressive strength of 385 MPa, surpassing the middle surface sample by 17.11% and the bottom surface sample by 19.36%. Novelty: In this study, a novel three-layered centrifugal casting technique was devised. Owing to its rapid degradability, the anticipated duration of the implants within the human body is significantly shorter in comparison to alternative biomaterials such as Titanium and Stainless steel. Furthermore, the findings from the conducted tests strongly advocate for the utilization of this technique in biomedical implantations.

Keywords: Functionally graded material (FGM), Centrifugal casting, Mechanical properties, Microstructural behavior and bioimplants

References

  1. Sam M, Jojith R, Radhika N. Progression in manufacturing of functionally graded materials and impact of thermal treatment—A critical review. Journal of Manufacturing Processes. 2021;68(Part A):1339–1377. Available from: https://doi.org/10.1016/j.jmapro.2021.06.062
  2. Kumar P, Sharma SK, Singh RKR. Recent trends and future outlooks in manufacturing methods and applications of FGM: a comprehensive review. Materials and Manufacturing Processes. 2023;38(9):1033–1067. Available from: https://doi.org/10.1080/10426914.2022.2075892
  3. Wang X, Liu X, Dai Y, She J, Zhang D, Qi F, et al. A novel Ca-Mg-P/PDA composite coating of Mg alloys to improve corrosion resistance for orthopedic implant materials. Surface and Coatings Technology. 2023;471:129920. Available from: https://doi.org/10.1016/j.surfcoat.2023.129920
  4. Zhang AMM, Lenin P, Zeng RCC, Kannan MB. Advances in hydroxyapatite coatings on biodegradable magnesium and its alloys. Journal of Magnesium and Alloys. 2022;10(5):1154–1170. Available from: https://doi.org/10.1016/j.jma.2022.01.001
  5. Kim D, Park K, Kim K, Miyazaki T, Joo S, Hong S, et al. Carbon nanotubes-reinforced aluminum alloy functionally graded materials fabricated by powder extrusion process. Materials Science and Engineering: A. 2019;745:379–389. Available from: https://doi.org/10.1016/j.msea.2018.12.128
  6. Watanabe Y, Yamanaka N, Oya-Seimiya Y, Fukui Y. Micro-hardness measurements to evaluate composition gradients in metal-based functionally graded materials. International Journal of Materials Research. 2021;92(1):53–57. Available from: https://doi.org/10.3139/ijmr-2001-0010
  7. Hassan SF, Siddiqui O, Ahmed MF, Nawwah AIA. Development of Gradient Concentrated Single-Phase Fine Mg-Zn Particles and Effect on Structure and Mechanical Properties. Journal of Engineering Materials and Technology. 2019;141(2):1–6. Available from: https://doi.org/10.1115/1.4041865
  8. Ali SM. The effect of reinforced SiC on the mechanical properties of the fabricated hypoeutectic Al-Si alloy by centrifugal casting. Engineering Science and Technology, an International Journal. 2019;22(4):1125–1135. Available from: https://doi.org/10.1016/j.jestch.2019.02.009
  9. Mallick A, Setti SG, Sahu RK. Centrifugally cast A356/SiC functionally graded composite: Fabrication and mechanical property assessment. Materials Today: Proceedings. 2021;47(Part II):3346–3351. Available from: https://doi.org/10.1016/j.matpr.2021.07.155
  10. Pradeep AD, Rameshkumar T. Review on centrifugal casting of functionally graded materials. Materials Today: Proceedings. 2021;45(Part 2):729–734. Available from: https://doi.org/10.1016/j.matpr.2020.02.764
  11. Li Y, Feng Z, Hao L, Huang L, Xin C, Wang Y, et al. A Review on Functionally Graded Materials and Structures via Additive Manufacturing: From Multi‐Scale Design to Versatile Functional Properties. Advanced Materials Technologies. 2020;5(6):1–32. Available from: https://doi.org/10.1002/admt.201900981
  12. Rajasekhar K, Babu VS, Davidson MJ. Interfacial microstructure and properties of Al-Cu functionally graded materials fabricated by powder metallurgy method. Materials Today: Proceedings. 2021;46(Part 19):9212–9216. Available from: https://doi.org/10.1016/j.matpr.2020.01.401
  13. Saleh B, Jiang J, Fathi R, Al-Hababi T, Xu Q, Wang L, et al. 30 Years of functionally graded materials: An overview of manufacturing methods, Applications and Future Challenges. Composites Part B: Engineering. 2020;201:108376. Available from: https://doi.org/10.1016/j.compositesb.2020.108376
  14. Bikkina V, Talasila SR, Adepu K. Characterization of aluminum based functionally graded composites developed via friction stir processing. Transactions of Nonferrous Metals Society of China. 2020;30(7):1743–1755. Available from: https://doi.org/10.1016/S1003-6326(20)65335-3
  15. Farahmand S, Monazzah AH, Soorgee MH. The fabrication of Al2O3–Al FGM by SPS under different sintering temperatures: Microstructural evaluation and bending behavior. Ceramics International. 2019;45(17):22775–22782. Available from: https://doi.org/10.1016/j.ceramint.2019.07.318

Copyright

© 2024 Kumar et al. This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited. Published By Indian Society for Education and Environment (iSee)

DON'T MISS OUT!

Subscribe now for latest articles and news.